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New Sandvik white paper explores the automation journey of component manufacturers

Sandvik joined forces with strategy consultant EY-Parthenon to publish a new white paper that identifies six distinct stages of automation in component manufacturing — ranging from manual operations to fully automated “lights-out” production — and manufacturers’ goals for implementing higher levels of automation.

6 automation levels in component manufacturing

One of the paper’s findings reveals that 80% of the 350 component manufacturers surveyed plan to increase their level of automation by 2030, underscoring the need for developers of industry technologies to help manufacturers achieve greater efficiency and competitiveness through automation.

The data required to produce the white paper was collected by surveying manufacturing companies of various sizes from North America (41%) and Europe (59%). Participants analyzed their most significant challenges, as well as enablers expected to help them increase their levels of automation, and their preferences for manufacturing software.

Findings show that the critical enablers for increased automation include:

  • Advanced shop-floor equipment
  • Training staff to use advanced technology
  • Real-time data collection

"Our survey highlights that, while advanced shop-floor equipment is essential for initial automation steps, the true advancement comes from continuous investment in employee training and real-time data collection,” said Eric Murander, head of business development and M&A at Sandvik Manufacturing Solutions. “These elements are crucial for overcoming the complexities of modern manufacturing and maintaining a competitive edge.”

Participants identified two prominent production-related challenges: increased component complexity and a need for more skilled staff. They also shared the most critical enablers that they believe will help them improve their level of automation.

"While automation helps address the skills shortage, it is not a one-size-fits-all solution,” Murander said. “Companies must balance automation investments with employee training and data gathering to fully leverage automation technologies and stay competitive in a rapidly evolving market."

To download the white paper, “Six Levels of Automation in Component Manufacturing,” please visit https://bit.ly/40xnhyU.

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